Steel Wire Separating Machine
Steel wire separator is also called rubber block crusher.It is mainly used to crush the waste tire rubber block (30-80mm) after the two-shaft shredder into rubber particles below 20mm.Effectively separates rubber from thin steel wire compared with the traditional rubber block crusher the steel wire separator greatly improves the efficiency of waste tire recycling.The rubber particles that are cut and separated are cleaner, regular in shape and of higher value.
Feed Size:<80mm
Output Size:<20mm
Capacity:500-3500kg/h
Product Details
Steel Wire Separating Machine is specialized equipment for recycling waste tires, designed to efficiently separate steel wires from rubber matrices. It processes crushed tire fragments to extract high-purity steel wires and rubber particles, serving as a key link in the tire recycling chain for material regeneration and resource reuse.
Product Advantage
Working Principle
Magnetic Separation System
High-intensity permanent magnet drum (magnetic field strength ≥1,500 Gauss) adsorbs steel wires in crushed materials, achieving primary separation by leveraging the magnetic difference between rubber and metal.Vibration Screening Synergy
Built-in adjustable vibration screen mesh collaborates with a spiral conveying device to uniformly disperse mixed materials, enhancing the stripping efficiency of steel wires from rubber.Intelligent Dust Removal Design
Equipped with a negative pressure dust collection system, it adsorbs rubber dust during separation to ensure the steel wire surface cleanliness ≥98%.
Core Advantages
High-efficiency Separation Performance
Single-unit hourly output reaches 2-4 tons (depending on steel content in raw materials), with steel wire recovery rate ≥95% and steel wire residue in rubber <0.3%.Low-loss Design
Adopts wear-resistant polyurethane screen mesh (service life ≥5,000 hours) and anti-winding spiral shaft to reduce adhesion loss of rubber materials, with energy consumption 20% lower than traditional models.Flexible Adaptability
Compatible with crushed materials from different tire specifications (passenger car tires/truck tires/engineering tires), supporting separation requirements for steel wires with diameters of 0.1-2.0mm.Environmental Compliance
Fully enclosed operation cabin + soundproof cotton lining, noise ≤80dB; dust emission ≤5mg/m³, meeting EU CE environmental standards.
Product Parameters
| Model | Power (kW) | Capacity (t/h) | Max Feeding Size (mm) | Output Size (mm) | Dimension (mm) |
| 800 | 55-75 | 0.5-0.8 | 80 | <=20 | / |
| 1000 | 75-90 | 1-1.5 | 80 | <=20 | / |
| 1200 | 90-110 | 2-2.5 | 80 | <=20 | / |
| 1400 | 110-132 | 3-3.5 | 80 | <=20 | / |
Product Application
Application Scenarios
Tire Recycling Plants
Conducts in-depth treatment of crushed tire particles to provide steel-impurity-free rubber raw materials for recycled rubber production.Metal Recycling Industry
Extracts high-purity steel wires (iron content ≥99%) for smelting recycled steel or processing into industrial materials such as steel wool.Solid Waste Treatment Projects
Solves the problem of steel wire pollution after waste tire crushing, helps achieve "rubber-metal" full-component recycling, and promotes circular economy.
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